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Benefits of Implementing a Specimen Tracking System (STS) in Anatomic Pathology

Shanna Pollock , MSB, HTL (ASCP) QIHC, PA.

Abstract

The complex environment of the anatomic pathology lab presents numerous challenges in standardized workflow processes while maintaining efficiency. As each pathology lab is unique, we looked at CPA Lab’s operational data and model and compared it to the post-specimen tracking implementation model to observe any gains in operational efficiencies. We see that through standardized procedures and automation, a significant amount of time, nearly 53 technical (hands-on) hours per day, is saved through STS implementation.

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Keywords

Anatomic pathology, specimen tracking, clinical histology, process improvement, process evaluation, process optimization

Introduction

Anatomic pathology has historically relied on manual systems of tracking and data collection. While many laboratory information systems ( LIS ) provide rudimentary data on cases, tissue blocks and slides, they fail to report data in such a way as to be useful in real-time decision making. This is evident when trying to find a missing block or slide, or when trying to establish the best use of staffing for a particular time period of the day (AP volumes can widely fluctuate from day to day). Bar coding and tracking can be used to capture and manage data as well as help histology create standard work in its processes. We believe these process changes realize efficiencies to aid the histology staff in completing the work in a standard and safe way.

Materials and Methods

The original assessment for CPA Labs was taken in February of 2016. Certain data points were gathered to understand and estimate the impact of STS. By observing and timing certain histology activities, we can reasonably estimate the amount of time the average histotechnician in that lab spends doing that particular task. Each metric is a timed measurement done by the same observer, observing multiple individuals performing the same tasks.

For the post-assessment, the same tasks were observed and comparably timed and the results compared below.

Table 1

  20151 20171 % Change
  Avg. per month Avg. daily Avg. per month Avg. daily
TOTAL SURGICAL CASES 3278 151 4316 199 31.7
TOTAL SURGICAL SLIDES 15548 718 18481 853 18.9
TOTAL SURGICAL BLOCKS 9966 460 10687 493 7.2
TOTAL FROZEN 109 5 101 5 -7.6
TOTAL SPECIAL STAINS 869 40 722 33 -17.0
IHC 2 CASES 931 43 962 44 3.3
TOTAL IHC SLIDES 3887 179 3538 163 -9.0

1Through Sept only; 2 IHC : Immunohistochemistry

Results

For the purposes of this study, we examine the impact of a specimen tracking system in time saved per case. All steps of the histology process that involve manual labeling (except affixing a label to a specimen container at accessioning or slide at microtomy) have been eliminated and are now automated.

In the accessioning area, in some cases, the process has changed remarkably, as CPA/Norton has standardized the Laboratory Information System (LIS) across all of its facilities.

The result of this change has been to have a single process of accessioning specimens with analogous data from facility to facility. In the initial assessment, only the process using the now current LIS was observed as the other processes were scheduled to be discontinued. Previously, all specimens were manually assigned accession numbers and grossing occurred simultaneously to or even prior to the accessioning process. In addition, case numbers were manually written on specimen containers and cassettes were printed by manually typing in the case number into the printer (approximately 17 seconds/case). Following the implementation of specimen tracking, cases are now accessioned into the LIS where a case number is generated and specimen labels and cassettes are automatically printed, resulting in the elimination of two manual steps.

At grossing, each cassette was visually confirmed to match and then the specimen was grossed. Now, the specimen container is scanned into the STS to ensure a match and then the cassette is scanned into a “virtual bucket” that has a bar code assigned to it. Cassettes are placed in tissue processing baskets where they stay in formalin until a courier picks them up to be delivered to the main CPA laboratory facility. To accurately capture the cassette information being transported, the courier scans the virtual bucket barcode and the location bar code to pick up cassettes and then scans the bucket and the new location bar code to deliver the cassettes to histology. This is an additional step that was not previously performed, but it was a safety capability of the STS that was sought after, as nearly all of the cassettes come to the lab via courier. Cassettes are then loaded onto the tissue processors to be processed to paraffin.

Once tissue cassettes have been processed, they are removed from the tissue processors and are taken to embedding. Cassettes are then scanned to record the step and tech in specimen tracking and are embedded according to standard practice. This was previously accomplished by embedding the block and then manually checking that block off a paper log.

From embedding, cassettes are moved to microtomy where, instead of handwriting slides and leaving their workstation to print labels out of the LIS (an extremely time-consuming process), they are scanned to produce slide labels at the bench. Each block is scanned just prior to sectioning. This single piece flow is necessary to avoid mislabeling slides.

From microtomy, slides are stained with routine H&E. Slides are then assembled to be distributed to pathologists. This process involves sorting slides by case number and then scanning slides into specimen tracking as distributed to the assigned pathologist.

Labor Analysis

As you can see from Table 2, the breakdown of manual, “hands-on” tasks for each of the observed processes (accessioning, grossing, etc.) is shown in seconds per case. This was calculated by the observed number of seconds for the task, multiplied by the unit (block/slide per case) as calculated from that year’s volume. This yields a common measurement that can be consistent from year to year. The graph in Figure 1 shows a line plot of time from 2015 and 2017 and displays the remarkable difference in time per task with an overall 76.5% time savings in manual or “hands-on” tasks.

Hands-On Time Comparison

Table 2

Pre-STS Install Process Post-STS Install Process Comparison
STEPS Description Time/case (sec) STEPS Description Time/case (sec) Δ in sec % Δ
Accessioning     Accessioning        
Step 1 Assign case number manually 12 Step 1 Data entry 38    
Step 2 Time stamp 2 Step 2 Print cassettes (automated) 0    
Step 3 Make requisition copies 13 Step 3 Label generation 0    
Step 4 Hand write case number on copy 21 Step 4 Label specimen container 4.5    
Step 5 Hand write case number on specimen 13 Step 5 Label requisistion 3    
Step 6 Data entry in
LIS
62          
Step 7 Manually print cassettes 17          
Step 8 Fill out hand written daily log 16          
Step 9 Fill out hand written case log book 38          
Total   194 Total   45.5 148.5 -76.5
Grossing     Grossing        
Step 1 Grossing (Variable, not counted) 0 Step 1 Scan requistion 2    
Step 2 Place cassettes in basket 5 Step 2 Scan specimen container 3    
      Step 3 Grossing (Variable, not counted) 0    
      Step 4 Scan cassettes 7.5    
      Step 5 Place cassettes in cassette basket 5    
Total   5 Total   17.5 -12.5 250.0
Tissue Processing     Tissue Processing        
Step 1 Sort cassettes into cassette baskets 18 Step 1 Scan received cassette baskets into STS 1    
Step 2 Photograph cassette baskets 14 Step 2 Scan cassette baskets into processor 1    
Step 3 Count number of cassettes1 153          
Step 4 Write cassette counts in log book 16          
Total   201 Total   2 199 -99.0
Embedding     Embedding        
Step 1 Sort cassettes by priority/numerical order 6 Step 1 Scan cassette 5    
Step 2 Embed cassettes 93 Step 2 Embed cassette 87.5    
Step 3 Pop blocks 12 Step 3 Pop blocks 10    
Step 4 Scrape 34 Step 4 Scrape 0    
Total   145 Total   102.5 42.5 -29.3
Microtomy     Microtomy        
Step 1 Hand write slides 37.6 Step 1 Scan block 3    
Step 2 Print slide labels/edit case info in
LIS
2
96 Step 2 Face & section block 105    
Step 3 Face & section block 531.1 Step 3 Label slide 2    
Step 4 Label slide 9.4          
Total   674.1 Total   110 564.1 -83.7
Case Assembly     Case Assembly        
Step 1 Capture case information on paper log 18 Step 1 Scan slides into STS 12.9    
Total   18 Total   12.9 5.1 -28.3
Total Hands-on Time   1237 Total Hands-on Time   290.4 946.7 -76.5

1number of seconds = 1 sec/3 blocks times the avg number of blocks/day

2 
LIS
=Laboratory Information System

 

Table 3

Metric 2015 2017
Total histology process steps 24 20
Time of first cassettes available for embedding (Biopsies) 11:30 PM 3:04 PM
Average number of embedding steps 3 3
Average number of sectioning steps 6 5
Avg. number cassettes embedded per hour 97 102
Avg. number blocks sectioned per hour 24 34

Anatomic pathology has historically relied on manual systems of tracking and data collection. Bar coding and tracking can be used to capture and manage data as well as help histology create standard work in its processes.

Image
Figure 1

Discussion

The implementation of STS shows measurable improvements in histology by the reduction in number of process steps and increase in productivity. The number of process steps has been reduced from 24 to 20. This may not seem like much, but the time impact of the steps eliminated reduced the “hands-on time” significantly by eliminating 4 major steps. The major steps eliminated were 1) the extremely time-consuming label generation process (approximately 3220 hours per year), 2) manually counting each block prior to tissue processing (approximately 10 hours per year), 3) elimination of photographs of baskets prior to tissue processing (approximately 4 hours per year) and 4) handwriting slides (approximately 134 hours per year). The other measurable improvement was seen in histology productivity in technical work. By streamlining tasks and eliminating paper, techs were able to add an additional 5 blocks per hour average to embedding and 10 blocks per hour average in sectioning. We also see the amount of time to perform histology tasks (embedding, microtomy and case assembly) reduced from 837 seconds per case to 612 seconds per case, on average. This is a 27% reduction in hands-on time spent just in the histology lab.

The addition of STS along with other improvements (such as the  LIS ) have enabled CPA Labsto save an average of nearly 16 minutes of technical (hands-on) time per case. The equivalent of 52.3 technical hours daily (946.7 seconds times the average number of cases/day at 199 divided by 3600). This is greater than one full time equivalent per day. Through other improvements in process and products, the first available specimens (specimens able to be worked on in histology; see Table 3) are now at 3:04 PM rather than 11:30 PM.

Specimen tracking is needed in the Histology Laboratory. By removing the manual process of tracking the specimen, slides, and blocks it allows the technologists time to develop and improve their histologic techniques. The value of this time has increased as our seasoned technologists begin to retire and our new graduates lack the tenure and time to be trained appropriately. Specimen tracking gives back this lost time for additional technical training by reducing the need of paper logs, phone calls, and time consuming searches. The best aspect of Specimen tracking is the high degree of user-friendly applications with universal icons and text. The product was developed, and still in developmental upgrades, by histo-technologists and laboratorians who understand the needs of the laboratory better than the traditional software analysts and coders.

Projections and Realized Results are specific to the institution where they were obtained and may not reflect the results achievable at other institutions.

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About the presenter

Shanna Pollock, MSB, HTL (ASCP) QIHC, PA.

Shanna Brotzge Pollock, MSB, HTL (ASCP) QIHC, PA. Director Pathology - CPA Lab, Norton Healthcare

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